Design and fabrication of thermoelectric waste heat reutilization system—possible industrial application

The current article discussed the detail design and development of an experimental test rig to derive usable energy by utilizing the waste heat energy through a heat exchanger made of Bi₂Te₃ material. The accuracy including the efficiency of the fabricated device is demonstrated further by verifying the associated parameter through a simulation model (commercial finite element package, ANSYS 15.0). To imitate the waste hot air from the industry is achieved via a heat gun and fed to the test rig for the generation of thermoelectric power. The simulation model accuracy has been demonstrated by juxtaposing the associated experimental data and computational readings. Subsequently, the feasibility and optimum range of design parameters are established by comparing the experimental and the simulation data (triggered temperature difference, voltage output, and heat flux) generated at the interface of the thermoelectric power generators. In addition, the coefficient of determination (R²) value has been evaluated statistically and verified with the current experimental results for the demonstration of the relevancy. The statistical study shows the existence of the correlation between the current experimental and the simulation model. Also, the experimental result indicates the possible implementation of the newly developed system for the recovery from the waste heat either the automobile exhaust or any other kind of dissipated heat from the industries.     

γ-γ符合测量系统的新型前端读出电路研制

研制了一种新型前端读出电路，用于重离子治癌装置中符合测量原型系统的研究和测试。电路主要包括能量链、时间链和数据处理单元。能量链由截止频率7 MHz的抗混叠滤波器和模数转换器(ADC)组成，形成波形采样电路；时间链由高速比较器构成的定时甄别电路和时间数字转换器（TDC）组成；数据处理单元基于现场可编程门阵列(FPGA)设计实现。电路的线性度优于0.8%，噪声小于0.8 mV（RMS）。配合LaBr3单晶体条测试，能量分辨为4.5%（FWHM），在与LYSO晶体阵列配合测试时，位置映射散点图清晰。该前端读出电路性能优于CAMAC系统，具有较好的实际应用前景。     

光伏系统用于漏电流测量的霍尔闭环传感器设计

基于闭环磁通门技术的传感器广泛应用在测量大电流中的小剩余电流以及噪声共模电流。这类传感器的精度以及对大电流的隔离能力使之成为漏电流检测的最优方案,但通常缺点是成本昂贵且体积庞大。本文介绍了一种新型小尺寸且利用霍尔闭环技术对太阳能系统中的漏电流进行测量的传感器:新一代的LDSR产品。     

Analysis of acoustic Doppler current profiler mean velocity measurements in shallow flows

Acoustic Doppler current profilers (ADCPs) are commonly used instruments for measurement of natural streamflow and flow in manmade channels. Velocities measured in a profile by the instrument are used to estimate the discharge in a channel. A Teledyne RD Instruments StreamPro ADCP was used to measure the mean velocity simultaneously with a laser Doppler anemometer (LDA) in a laboratory flume. An average of 3.9% under-prediction of the mean velocity measured by the ADCP occurred when compared to the measurements of the LDA. Moreover, this study shows that the sampling duration of the measurements significantly impacts the mean point velocities measured by up to 50%.     

Comments on “Study and application of discharge calibration for submerged radial gates” by Guo X., Guo Y., Wang T., Fu H., Li J. Flow Meas. Instrum. 78 (2021) 101912, https://doi.org/10.1016/j.flowmeasinst.2021.101912

This paper discusses the capability of Guo et al.'s (2021) equations to determine the discharge of radial gates under submerged flow conditions. It was concluded that Guo et al.'s (2021) equations are associated with error reduction compared to the Incomplete Self-Similarity (ISS) theory and the calibration method. However, it does not have a significant advantage over Energy-Momentum (E-M) approach. Employing E-M principles, new equations were proposed to determine the discharge of radial gates, which has some advantages compared to Guo et al. (2021), such as (1) error reduction under partially and fully submerged flow conditions, (2) least dependence on the empirical constants, (3) uniformity of form over the entire submerged condition, and (4) no need to classify the submerged flow. Field calibration showed that the proposed equations in the present study for a single gate predict the discharge of parallel radial gates with a mean absolute error of less than 4.5% subject to the submerged operation of all open gates.     

Effect of baking in different ovens on the quality and structural characteristics of saltine crackers

The aim of the study was to evaluate the physical and microstructural characteristics of crackers baked in four different industrial baking ovens (indirect radiation-cyclotherm, indirect convection, hybrid and industrial tunnel-ITO). Indirect convection and cyclotherm ovens provide the highest (5685.43 ± 51 W m⁻²) and the lowest (4860 ± 38.87 W m⁻²) amount of heat flux, respectively. Despite the amount of heat flux, indirect convection led to crackers with the highest moisture (7.86% vs. 4.82% in clyclotherm) and specific volume, but the lowest hardness. Cyclotherm resulted in crackers with lower specific volume, surface area, porosity, smooth and regular surface. Conversely, the hybrid and ITO ovens showed closer heat flux, leading to crackers with similar moisture content, texture parameters, specific volume, browning and inner porosity. Overall results show the potential of baking using different ovens for modifying the quality parameters of the crackers.     

Effect of Ni and SAPO-34 co-additive on enhancing hydrogen storage performance of MgH2

The hydrogen storage performances of MgH₂ improved by the addition of Ni and SAPO-34 were studied in detail. The mixture of MgH₂ with Ni and SAPO-34 was a physical reaction as shown by the X-ray diffraction (XRD) results. The SAPO-34 and Ni were uniformly distributed on the surface of MgH₂. The thermodynamic and kinetic properties of 90MgH₂/5Ni/5SAPO-34 were investigated by differential scanning calorimetry (DSC) and pressure-composition-isothermal (PCI) methods. The results showed that the dehydrogenation activation energy of 90MgH₂/5Ni/5SAPO-34 decreased by 64.3 kJ/mol compared with that of MgH₂. In addition, the relationship between the value of dehydrogenation heat and hydrogen content was also investigated by in-situ calorimetry. The enthalpy value of each sample in the dehydrogenation processes were calculated by in-situ calorimetry measurement. The dehydrogenation enthalpies of as-milled MgH₂ and 90MgH₂/5Ni/5SAPO-34 were 63.2 kJ/mol H₂ and 53.6 kJ/mol H₂, respectively. Thus, the co-doping of Ni and SAPO-34 contributed significantly to decrease the thermodynamic stability and improve the hydrogen sorption kinetic properties of MgH₂.     

On monitoring the process mean of autocorrelated observations with measurement errors using the w-of-w runs-rules scheme

Runs-rules have been widely used since the 1950s in industrial and nonindustrial process monitoring applications to improve the performance of basic and other traditional monitoring schemes. However, none of the studies on runs-rules have accounted for a process with a combined effect of measurement errors and autocorrelation. Hence, in this paper, the use of the w-of-w runs-rules to improve the performance of the Shewhart $\overline{X}$ scheme using an additive model with a constant variance and a first-order autoregressive model is proposed. To reduce the combined negative effect of measurement errors and autocorrelation, we implement a sampling strategy based on rational subgroups in which (a) multiple measurements per item are taken (instead of a standard single measurement) and (b) non-neighboring observations are gathered. Moreover, the latter sampling strategy is incorporated into the values of probability elements of a Markov chain matrix which is used to derive some closed-form expressions for the zero- and steady-state run-length distribution. The main finding of this study is that, with respect to some overall performance measures, the proposed scheme outperforms the existing Shewhart $\overline{X}$ scheme by a significant margin. A real-life example is used to illustrate the practical implementation of the proposed scheme.     

Optical in-process height measurement system for process control of laser metal-wire deposition

We propose an in-process height measurement system for a weld bead and feedback control system for wire-feeding speed for high-quality laser deposition. Metal additive manufacturing, especially laser metal-wire deposition, is effective for complex shape fabrication and repair processing. However, we must control the gap between a weld bead and a feed wire in an optimal range for high-quality deposition. Conventionally, the Z-stage pitch for multi-layer deposition must be precisely adjusted by each deposition shape. In this paper, we design an in-process height measurement system that is integrated in a laser processing head, which measures the weld bead height by a line section method. We decreased the influence of the intense thermal radiation generated from a melt pool by inserting the band-pass filter of the line beam's wavelength in the imaging system and optimizing its line laser power. Consequently, our system can measure the weld bead height near the melt pool, which is 4 mm in front of it. Next we show that our proposed system can measure the weld bead height during wire-laser metal deposition with 50-μm accuracy by comparing its value to the true value. Finally, we achieved a cylinder shape deposition of 50-mm height, regardless of the Z-stage pitch and the cylinder diameter of the multi-layer deposition, by controlling the wire-feeding speed based on the measured weld bead height.     

基于VRS技术的煤矿地表变形监测实践研究

随着采深的增大,晋华宫矿开采过程产生严重的地表沉降问题,对该矿地面建构及设施造成了安全隐患。该矿选择采用虚拟参考站技术(VRS技术)来对地表沉降进行测量监测。监测结果表明,VRS技术具有更好的准确性和科学性,在监测过程中表现出测量范围广、工作效率高、工作量小的特点,可以对该矿地表沉降问题进行有效监测。